AUTOMATE YOUR PRODUCTION PROCESSES
Reduce errors and rework: switch to robotic welding.
Robotic Welding: Continuous Power, Zero Compromises
Reliable, precise, and consistent: robotic welding enables standardized quality, minimized
downtime and increased efficiency across all production shifts.
It’s a technology we know in depth, it’s where our journey began. For 40 years, we’ve been
designing robotic welding cells that are built for easy integration, long-term durability and
scale with your production needs.
Explore REA Robotics Robotic Welding Cells
MORE CONTROL, LESS VARIABILITY.
Robotic Welding: Measurable Advantages.
Managing minimal tolerances, maintaining quality on variable batch sizes and
overcoming the limitations of manual labor: automation delivers repeatability,
scalability, and real-time monitoring. Integrating robotic cell optimizes every stage of the
process, ensuring consistent quality, full parameter traceability and operational continuity,
even with complex geometries or fluctuating production volumes.
YOUR IDEAL WELDING SOLUTION:
Reliable Standard or Tailored Custom?
In the welding world, standard “one-size-fits-all” solutions are common.
REA Robotics adopts a different philosophy.
Our approach translates into a targeted process: We begin with an in-depth analysis of
your operational requirements, materials, production volumes, and quality objectives.
Only after fully understanding your context do we design and propose the optimal welding
solution, ranging from our proven standard technologies to fully customized
configurations engineered to endure and adapt over time.
Next-Generation Welding Power Sources
Our cells integrate state-of-the-art welding generators designed to ensure stable joints,
clean seams and repeatable welds, even on difficult materials or during extended
production cycles. Maximum efficiency, even under the most challenging conditions.
SCADA PC Interface for Real-Time Supervision
Every system can be monitored in real time via a customized SCADA interface. Robot
status, welding parameters and the entire production cycle are always under control, with
rapid diagnostics and complete traceability.
Offline Robot Path Programming
Dedicated software allows you to develop and optimize robot paths without stopping
production. This reduces setup times, accelerates product changeovers and improves
operational flexibility, especially in high- variability environments.
Multi-Process Integration in a Single Cell
Our robotic cells can integrate multiple inline operations—welding, assembly, handling,
quality control—minimizing footprint, simplifying logistics, and improving production flow.
Custom Systems Designed for Your Process
Each system is tailored to customer-specific requirements: from loading logic to accessory
selection, every detail is engineered to fit specific layout, materials and production goals.
Industrial Components Selected to Last
Reliability and long-term durability are ensured through top-quality components
selected to deliver consistent performance, even in the most intensive applications.
DIFFERENT TECHNIQUES, ONE GOAL: BETTER WELDING
Technologies Behind High-Quality Automated Welding
We integrate a wide range of welding technologies into our systems, choosing the best
solution for each application based on weld quality, mechanical strength, visual
finish and execution speed. With over 40 years of experience, we deliver robotic cells
ready to handle complex processes with maximum reliability.
MIG – MAG (wire welding)
The most widespread and versatile technology for joining steels, stainless steel and alloys. Ideal for rapid and continuous production cycles, it ensures good penetration, high productivity and consistent results, even on materials of variable thickness.
TIG with and without filler metal
A high-precision solution, perfect for aesthetically clean and technically delicate welds. Used for thin thicknesses, stainless steel, light alloys and visible joints, it guarantees great control but requires greater attention to parameters.
Plasma with and without filler metal
Technology similar to TIG but with a more concentrated arc, suitable for deep and stable welds on even thick materials. Ideal when high penetration, low deformation and aesthetic quality of the joint are required.
MIG brazing
Technique that uses MIG arc to join different materials, such as steel and zinc, without melting the edges. It is often used in automotive and processing of galvanized components, where low temperature is an advantage.
Induction brazing
Contactless process that heats metal through electromagnetic field. Fast, localized and controllable, it is ideal for delicate joints on electrical components, tubes and parts with sensitive surface treatments.
Resistance welding
Technology that uses electric current and pressure to join two metal surfaces. It is perfect for very rapid cycles, thin sheet metal components and industrial applications where high productivity and repeatability are required.
FROM THIN SHEET METAL TO HEAVY CARPENTRY
Robotic Welding Applications and Materials
Our robotic welding cells go beyond welding: they manage complex tasks like bending,
handling and integration into FMS (Flexible Manufacturing Systems) for the
production of cylinders, hoods, ovens, boxes and electrical panels, agricultural machinery,
aerial platforms and many other applications where precision and reliability are critical.
Stainless Steel
Titanium
Aluminum alloys
Alloy and high-strength steels
Carbon steels
Case study
Making the Impossible Possible: Robotic TIG Welding on Stainless Steel Boxes
Automating manual-intensive processes like TIG welding is a true challenge. For a key
client specializing in stainless steel boxed, REA Robotics developed a robotic system
using OTC technology, capable of performing TIG welds without filler metal. The system
delivers high trajectory precision, impeccable aesthetic finish and repeatability unmatched
by manual welding.
CONTACT US
Your Ideal Welding Solution:
Reliable Standard or Custom-Tailored?
Fill out the form and one of our experts will contact you to evaluate your application.
