results since 1984!
Method
The REA Method for Robotic Automation
REA Robotics’ market presence is as atechnological partner for the most important production companies.
Following scientific methodology and an exclusive work model, we create entirely customised solutions that allow us to define the project’s productivity and a faithful analysis of production costs and the Total Cost of Ownership (TCO).
The process
THE STAGES
of co-design
Timeline
A thorough analysis of the production process includes a visit to the client’s production site to study the characteristics along with the technical and strategic needs.
An executive technical design of the new system is conducted together with our engineers.
During the realisation, through a digital sharing tool, it is possible to view real-time updates on the progress of the project.
The creation of the production layout is entirely customised for best application to your establishment in terms of shape, size and logical arrangement.
Risk analysis serves to clearly and thoroughly outline the cost/benefit ratio.
Discrete Event Simulation (DES) uses sophisticated software to define the objectives, acquire data, model the robotic island and – via execution of the simulation – determine the productivity, efficiency and operating logic of the set-up.
Accompaniment/support in operating the system is in accordance with the client’s needs.
2-phase testing involves checks always being carried out at the end of construction at the REA Robotics headquarters and following assembly at your site.
Successively, effective and timely assistance is offered through our dedicated service programme.
The technologies
The software utilised for discrete event simulation allows us to model the client’s production line integrated with the proposed automation, so as to obtain an accurate forecast of the flow and productivity of the entire line, orienting all decisions in order to obtain the best results in terms of production and to satisfy the growing needs to perform “Just in Time” and “Just in Sequence” deliveries.
Our basic approach includes:
Our basic approach includes:
A preliminary analysis of client needs and the collection of the process data and information necessary for the realisation of the model
The creation of the simulation model, validation and definition of the experimentation campaign
The execution of simulations and the collection of all raw output data
A preliminary analysis of client needs and the collection of the process data and information necessary for the realisation of the model
The creation of the simulation model, validation and definition of the experimentation campaign
The execution of simulations and the collection of all raw output data
An analysis of the output data, post-processing of the data and optimisation of the problem
Creation of the final reports on the project
The software utilised for discrete event simulation allows us to model the client’s production line integrated with the proposed automation, so as to obtain an accurate forecast of the flow and productivity of the entire line, orienting all decisions in order to obtain the best results in terms of production and to satisfy the growing needs to perform “Just in Time” and “Just in Sequence” deliveries.
Our basic approach includes:
A preliminary analysis of client needs and the collection of the process data and information necessary for the realisation of the model
The creation of the simulation model, validation and definition of the experimentation campaign
The execution of simulations and the collection of all raw output data
A preliminary analysis of client needs and the collection of the process data and information necessary for the realisation of the model
The creation of the simulation model, validation and definition of the experimentation campaign
The execution of simulations and the collection of all raw output data
An analysis of the output data, post-processing of the data and optimisation of the problem
Creation of the final reports on the project
Advantages:
The results
<strong>An operating method</strong> in which the client/supplier relationship is transformed into a partnership of mutual respect and trust
Thanks to the use of 3D simulation software, a <strong>reduction in commissioning time andcosts by 50–60%</strong>, facilitating the achievement of better-quality control processes
<strong>40% of clients</strong> who have createdan initial project with us have turned directly to REA when requesting a second set-up.
REA Robotics has achieved around an <strong>89% client satisfaction rate,</strong>with the remaining 11% beingthe focus of our constant efforts in earning their total satisfaction.
<strong>94.3% of REA systems are still functioning and operational some 20 years after installation</strong>, favoured by regular and professional ordinary and extraordinary maintenance.
<strong>Appropriate responses to requests</strong> fromassistance thanks to an organizedservice division
