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A STRATEGIC INVESTMENT

Optimize your production process. Switch to robotic bending.

Automate, accelerate, improve.
With REA Robotics’ modular solutions, you can turn your press brake into an advanced
efficiency hub: zero errors, consistent rhythm, replicable results.
Intuitive interface, immediate impact – easily integrable into existing production cells
and lines.

Discover our solutions for robotic bending

BENEFITS CHARACTERISTICS APPLICATIONS SUCCESS CASE

A STRATEGIC INVESTMENT

Robotic bending: measurable benefits for every production line

Choosing robotic bending is not just a technological upgrade – it’s a new approach to
manufacturing. It transforms a critical production point into a strategic asset, eliminating
inefficiencies and ensuring operational continuity, consistent precision, and scalable output.
REA Robotics’ solutions automate repetitive tasks, reduce physical strain, and free up
valuable human resources for higher-value operations. A new human-machine synergy,
designed to make a difference.

By automating repetitive tasks, you can reduce physical strain and free up valuable resources for higher-value activities. A new human-machine synergy, designed to truly make a difference.

Consistent Quality, Even on High Volumes

Each piece identical to the previous one, with accuracy down to a tenth of a millimeter. Fewer errors, less waste, more quality – even with variable batches.

Smooth Handling of Complex Geometries

The robot handles bulky or multi-bend parts with precise, synchronized movements. The result: continuity and zero downtime, even with complex or multi-station operations.

Reduced Cycle Time

Thanks to masked time programming, operators can set up new batches while the system is running. No waiting, no slowdowns due to operator changes – streamlined production pace.

Continuous Production, Even Without Operators

Cells operate autonomously across multiple shifts, including overnight. With the right loading/unloading systems and an intelligent layout, human workload is minimized, resulting in increased productivity

Integration with Existing Press Brakes

No need to redesign your entire line. The system adapts to existing press brakes, reducing costs and start-up times.

Tangible, Measurable ROI

Less waste, higher volumes, fast setup: returns are measured in months, not years.

Cost Reduction

Less waste, higher volumes, faster set-ups: return on investment is measured in months, not years.

Consistent Quality

Every piece is identical to the previous one, precise to the tenth of a millimeter. Fewer errors lead to less waste and higher quality, even on variable batches.

Cycle Time Reduction

Thanks to masked time programming, it's possible to prepare new batches while the system is operational. No waiting or slowdowns for operator changes.

Integration with existing presses

There's no need to rethink the entire line. The system adapts to existing presses, reducing costs and start-up times.

Smooth handling of complex geometries

The robot handles bulky pieces or those with multiple bends through precise and synchronized movements. The result: no interruptions, even on multi-station operations.

Continuous production even without operators

The cells work autonomously on multiple shifts, including night shifts. An intelligent layout and loading/unloading systems allow for increased productivity while reducing human intervention.

TECHNOLOGY, CONTROL, CUSTOMIZATION.

Why choose a REA robotic bending system

Automating bending is never a “one-size-fits-all” solution. Every facility presents its own challenges: space constraints, complex production flows, and integration with existing systems. REA Robotics’ solutions are easily adaptable, evolving with your operational needs.

Img 3 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

Dynamic Tracking System

The robot follows the press brake’s motion in real time, maintaining control of the part even on complex geometries. This ensures consistent quality and precise results, bend after bend.

Img 5 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

Automatic Tool Change

REA systems can autonomously manage tool changes, reducing setup times and increasing flexibility when handling variable batches.

Img 7 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

Offline Path Programming

Optimize the robot’s paths without stopping production. Offline programming saves time and boosts performance.

Img 9 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

PC-SCADA Monitoring

An advanced, intuitive interface enables real-time monitoring of every component: robot, press, sensors, and safety devices. More control, more operational continuity.

Img 11 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

Fully Custom Solutions

Each cell is tailor-made, with layout, logic, and movements adapted to the specific characteristics of your plant and products.

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First-Choice Components

We use only top-quality components, selected to ensure reliability, durability, and uninterrupted service even in high-intensity production environments.

ONE CELL, INFINITE SOLUTIONS.

Discover the BendAptive cell line

With over 40 years of experience in industrial automation, REA Robotics has developed dedicated robotic solutions for sheet metal bending.
The BendAptive line is designed to deliver modular systems addressing two key needs:
Tailored Flexibility: With integrable modules, press dimensions can be adapted to various sheet metal types, considering both production requirements and technical constraints.
Simplicity & Performance: The system ensures precision and productivity without complexity, featuring an intuitive interface and dedicated offline programming software, facilitating communication between the robot and the press
Available standard configurations:

BendAptive
Smart

Simple but functional

BendAptive
Performance

For maximum press utilization

BendAptive
Flex

Perfect for frequent batch changes and retooling

BendAptive
Pro

The power of Performance with the versatility of Flex

CASE STUDY

Img 15 - Robotic bending systems - Flexible and customizable robotic sheet metal bending cells developed to serve most of the press brakes on the market

REA Robotics system with KUKA FORTEC KR 600: full automation for rolling and bending.

For an Italian company manufacturing troughs screw, REA Robotics developed a tailor-made robotic system integrating bending and rolling into a single continuous line.
At the heart of the system there is a six-axis KUKA FORTEC KR 600 robot with four grippers, capable of autonomously managing all operational phases.
With centering stations, in-line checks, and a customized PC-SCADA interface, the solution communicates directly with the customer’s ERP system, ensuring precision, efficiency and complete process traceability.

READ THE FULL CASE STUDY

Robotic bending: the next move is yours.

Fill out the form: one of our specialists will analyze your layout, materials, and production volumes to identify the most suitable robotic solution.
No pre-packaged solutions – just integrations designed to truly work.

	Use of the robotized system by non-skilled personnel
	No Set-up machine required or minimum (15-20 sec. )
	Excellent electrical boxes (with white welds )
	Very short cleaning and finishing times of the boxes after welding or even not present
	Reduced installation times (or possible transfer to different production sites) thanks to a single base on which the whole machine is housed